Skip to main content

Requirement of the ignition system and ignition/firing order in the IC engine

The ignition system is the most important part of the SI engine (spark ignition engine). Different types of ignition systems are used in the Internal Combustion SI engine. Ignition system used to ignite air-fuel mixture at the proper time and in a well suitable manner with the wild range of engine speed.

A requirement of the ignition system

Ignition system mainly needed in an engine due to the following reasons.
  • It should provide a good spark between the electrodes of the plug at the correct timing.

  • The ignition system should function efficiently over the entire range of engine speed continuously.

  • Also, it should be light, effective, and reliable in service.

  • It should be compact and easy to maintain.

  • It should be cheap and convenient to handle.

  • The interference from the high voltage source should not affect the functioning of the radio and television receivers inside an automobile.

Firing order in the IC engine

The order in which various cylinders of multiple cylinder engine fire is called firing order.
  • The main factor considered deciding the order of firing the engine cylinder are the balancing of the reciprocating engine to reduce vibration, engine cooling, and the development of backpressure.

  • By balancing reciprocating and rotary parts, the unbalanced force and couple transmitted to the bearing of the engine shaft are reduced.

  • Considering 4 cylinders inline engine, if the firing order is kept in line as 1-2-3-4, the exhaust of the cylinder will overlap. It would need a larger size of the exhaust pipe. Otherwise, the backpressure on the engine cylinder will increase.

  • Thus the firing order of the engine is decided based on the above consideration for 4 cylinder engines. The firing order is usually kept as 1-3-4-2 or 1-2-4-3. The firing timing order 1-3-4-2 is more commonly used.

  • Firing order for six-cylinder inline engine usually are 1-5-3-6-2-4, 1-5-4-6-2-3 and 1-2-3-6-5-4. The firing timing order 1-5-3-6-2-4 is most commonly used.


Comments

Popular posts from this blog

Quenching process

Quenching also called Hardening, is a heat treatment process in which steel is heated up to austenite temperature (above it's critical temperature), hold for some time and then cooled in water, oil or molten salt (rapid cooling). Due to rapid cooling, it results very hard structure - martensite (hardest form of Steel). fig.- steel component quench in oil. Due to hardening process hardness of steel increases and bitterness also increases. (brittleness increases hence hardened Steel nay not directly use). Quenching is always follow by tempering process. Due to rapid cooling in hardening process metal shape shrink, internal residual stresses are setup. That's the reason why hardening is follow by tempering.

Additive Manufacturing processes

  What is Additive Manufacturing? As the name suggests, Additive Manufacturing (also known as 3D printing) is a group of manufacturing techniques , which manufacture parts by adding successive layers of material with the help of computer control systems. Various materials that can be used in additive manufacturing (AM) are plastic, metal, concrete, also human tissue. In the additive manufacturing process, Computer-Aided Design (CAD) is created and utilized to manufacture 3-Dimension (3D) objects. Various CAD-CAM software is required to Design, Analyze, and Manufacture parts. Once CAD data is produced, Slicing software slices the design in different layers (as required by different  AM processes), and then data utilized to manufacture required material parts. Different terms like “3D printing” and “rapid prototyping” are also casually used to describe Additive manufacturing, but each one is a subset of additive manufacturing. Hence in the simple sense, Additive manufacturing technology

Mathematic modeling of polymer extrusion process

  Q-3. Briefly explain the mathematical modelling of any one of the manufacturing processes. Ans:   Mathematical model of polymer extrusion process : Polymer material consists of long chain molecules. In extrusion of thermoplastic polymers, important parameters are Material flow and type of flow Heat transfer in flow Residence time Mixing of particles in flow in multiple polymers, etc. To analyse these parameters, mathematical models are useful. Using governing equations and boundary conditions (B.C), a model is created and a solution is obtained for particular B.C. Governing equations:   To model any flow and thermal transport in the manufacturing process, conservation of mass, conservation of  energy and the force momentum balance equation is used. The equations are as follow, Where, ρ is density,  t is time, T is temperature, V is the velocity vector, μ is dynamic viscosity, F is body force, p is pressure, Cp is specific heat at constant pressure, β is coefficient of volumetric ther